Application of the Month: Engine Control Solutions Through Partners
GAC designs and manufactures solutions your customers want. Our Partners trust GAC products, and their customers trust GAC Partners. Echo Mechanical & Electrical Engineering (EMEE NZ Ltd) a partner in New Zealand, shared a recent solution using an ACB2001 to repair a tug boat that needed to get back to moving large ships in a narrow channel entrance.
When a tugs’ Caterpillar 3606 Woodward Hydraulic Governor failed on the main engine, the owners called EMEE NZ Ltd for a solution. The vessel’s propulsion system utilizes two 1000 HP Caterpillar 3606 marine diesel engines which are the prime movers for 2 Voith Schneider Propellers (VSP). The Caterpillar 3606 engines fuel injection pumps require high torque to move from idle to full throttle.
After consulting with GAC, AXIOMATIC, and others, John Mackenzie at EMEE NZ Ltd decided to use a combination of the GAC ACB2001 actuator with an AXIOMATIC AX100310 Unidirectional Digital Control mounted on each engine to replace the original equipment.
Once fitted to both engines the solution more than proved its worth. The customer was happy with the service and the parts, with testing done prior to installation, ensuring a good ending.
John Mackenzie of EMEE NZ Ltd said “We wanted to thank {GAC} for your patience and undivided assistance in helping us to achieve our goal in developing this unique control system. The client was happy with the concept and is very happy with the final application.
EMEE also shared their customers comments “The speed of your efforts meant our tug had as little downtime as possible, quickly returning her to service, and the new governor setup means ease of service in the future. You kept us informed and were able to test the system before fitting it to the engine so we knew it would work from the start. The system is now operating to a very high standard, and we are very appreciative of your efforts.“
We have an amazing team of Partners ready to serve their customers – worldwide. We are proud that they chose to be on the GAC team and proud that we are part of their customer solutions
Product Of The Month: ACB2001 HEAVY DUTY ACTUATOR
GAC’s ACB2001 actuator provides 12 lb-ft [16.3 N∙m] of torque delivers heavy duty rotary output, at 24 V, in a linear torque proportional electric servo actuator design to support mechanical fuel system control.
GAC’s ESD5300 Series speed control unit supports the necessary control needed to give this actuator full 35 degree rotation.
Internal springs provide fail safe operation by forcing the actuator to the fuel shut off position when the actuator is de-energized. Since the design has no sliding parts, and is totally sealed, its reliability is outstanding, and no maintenance is necessary. The ACB2001 has proven its worth in supporting large block pumps, dual medium carburetors, and many large size carburetors.
- Available Torque Max 12 lb-ft [16.3 N∙m]
- Maximum Angular Travel of Shaft 35 ° ±1 ° CW/CCW
- Rapid Response to Transient Conditions when used with ESD53X0 GAC Controllers
- Universal Design allowing for Multiple Mounting Positions
- High Performance Anti-Corrosive Grease (Lubriplate SYNEME HD-2 ™)
- Internal Return Spring
- Heavy Duty Bearings (ABC2001-HP)
- Lever and Vibration Dampeners Included
- Easy Installation
VISITORS FROM AFRICA AT GAC
Governors America Corp was pleased to welcome our Hagar Distribution partners and their customers to our headquarters in Agawam MA for training with our Applications Support Team. The team spent two days covering engine control and systems training and offering insights into new ways to support their customers in South Africa, Botswana, and Zimbabwe.
The 2-day training was spent passing on new skills and understanding of GAC products and the possibilities for generator and engine control. The crew from South Africa, Botswana, and Zimbabwe, travelled the 12 thousand kilometers (8k miles) trip (24 hours of travel!) to visit Governors America. We are humbled. We have never had such a group of polite, inquisitive people visiting.
REPLACE IT WITH GAC
With products and solutions for almost every engine, we are one of the top engine control manufacturers in the world. The ACB2001 really has been a big seller this year. In some cases the slightly smaller ADB335 also works. Give us a call – let us make it easy.
GAC offers a handy bookl of replacement solutions to many manufacturers’ governors and other engine control products, including direct OEM replacements. Easy to install, easy to tune.
Set it and forget it with GAC!
GACs’ sister company, Hawkeye Innovation, is available to provide contract manufacturing services, including custom CNC Machining, and specialized Build-to-Print orders. Hawkeye is also a certified Veteran-Owned Small Business (VOSB). You can read more about it on the website.