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Application of the Month: Engine Control Solutions Through Partners

GAC designs and manufactures solutions your customers want.  Our Partners trust GAC products, and their customers trust GAC Partners.  Echo Mechanical & Electrical Engineering (EMEE NZ Ltd) a partner in New Zealand, shared a recent solution using an ACB2001 to repair a tug boat that needed to get back to moving large ships in a narrow channel entrance. 

When a tugs’ Caterpillar 3606 Woodward Hydraulic Governor failed on the main engine, the owners called EMEE NZ Ltd for a solution. The vessel’s propulsion system utilizes two 1000 HP Caterpillar 3606 marine diesel engines which are the prime movers for 2 Voith Schneider Propellers (VSP). The Caterpillar 3606 engines fuel injection pumps require high torque to move from idle to full throttle.

After consulting with GAC, AXIOMATIC, and others, John Mackenzie at EMEE NZ Ltd decided to use a combination of the GAC ACB2001 actuator with an AXIOMATIC AX100310 Unidirectional Digital Control mounted on each engine to replace the original equipment.

Once fitted to both engines the solution more than proved its worth. The customer was happy with the service and the parts, with testing done prior to installation, ensuring a good ending.

John Mackenzie of EMEE NZ Ltd said “We wanted to thank {GAC} for your patience and undivided assistance in helping us to achieve our goal in developing this unique control system.  The client was happy with the concept and is very happy with the final application.  

EMEE also shared their customers comments “The speed of your efforts meant our tug had as little downtime as possible, quickly returning her to service, and the new governor setup means ease of service in the future. You kept us informed and were able to test the system before fitting it to the engine so we knew it would work from the start.  The system is now operating to a very high standard, and we are very appreciative of your efforts.“

We have an amazing team of Partners ready to serve their customers – worldwide.    We are proud that they chose to be on the GAC team and proud that we are part of their customer solutions

Product Of The Month: ACB2001 HEAVY DUTY ACTUATOR

GAC’s ACB2001 actuator provides 12 lb-ft [16.3 N∙m] of torque delivers heavy duty rotary output, at 24 V, in a linear torque proportional electric servo actuator design to support mechanical fuel system control.

GAC’s ESD5300 Series speed control unit supports the necessary control needed to give this actuator full 35 degree rotation.

Internal springs provide fail safe operation by forcing the actuator to the fuel shut off position when the actuator is de-energized. Since the design has no sliding parts, and is totally sealed, its reliability is outstanding, and no maintenance is necessary. The ACB2001 has proven its worth in supporting large block pumps, dual medium carburetors, and many large size carburetors.

  • Available Torque Max 12 lb-ft [16.3 N∙m]
  • Maximum Angular Travel of Shaft 35 ° ±1 ° CW/CCW
  • Rapid Response to Transient Conditions when used with ESD53X0 GAC Controllers
  • Universal Design allowing for Multiple Mounting Positions
  • High Performance Anti-Corrosive Grease (Lubriplate SYNEME HD-2 ™)
  • Internal Return Spring
  • Heavy Duty Bearings (ABC2001-HP)
  • Lever and Vibration Dampeners Included
  • Easy Installation

VISITORS FROM AFRICA AT GAC

Governors America Corp was pleased to welcome our Hagar Distribution partners and their customers to our headquarters in Agawam MA for training with our Applications Support Team.  The team spent two days covering engine control and systems training and offering insights into new ways to support their customers in South Africa, Botswana, and Zimbabwe. 

The 2-day training was spent passing on new skills and understanding of GAC products and the possibilities for generator and engine control.  The crew from South Africa, Botswana, and Zimbabwe, travelled the 12 thousand kilometers (8k miles) trip (24 hours of travel!)  to visit Governors America. We are humbled. We have never had such a group of polite, inquisitive people visiting.


REPLACE IT WITH GAC

With products and solutions for almost every engine, we are one of the top engine control manufacturers in the world.  The ACB2001 really has been a big seller this year. In some cases the slightly smaller ADB335 also works. Give us a call – let us make it easy.

GAC offers a handy bookl of replacement solutions to many manufacturers’ governors and other engine control products, including direct OEM replacements. Easy to install, easy to tune.
Set it and forget it with GAC!

REPLACE THIS

REPLACE A CATERPILLAR G398 w/ EG-3P

WITH GAC

WITH a GENUINE GAC
ACB2001 with a ESD5330

REPLACE A MITSUBISHI S12A2 w/ ProAct Governor

GAC ADB3345F

With a GENUINE GAC
ADB335 with a ESD5340

REPLACE A MITSUBISHI S12A2 w/ ProAct Governor

ESD5330

With a GENUINE GAC
ACB2001 with a ESD5330


GACs’ sister company, Hawkeye Innovation,  is available to provide contract manufacturing services, including custom CNC Machining, and specialized Build-to-Print orders.  Hawkeye is also a certified Veteran-Owned Small Business (VOSB). You can read more about it on the website.

Bureau Veritas Logo

We Are Bureau Veritas Marine & Offshore Certified

We have again received our Bureau Veritas Marine & Offshore certification for our core electronic speed controller and actuators. The BV NR320 assures GAC products are produced in approved manufacturing facilities with approved quality procedures. 

This includes our:

  • ELECTRONIC SPEED GOVERNORS – 3927H:  ESD5100, ESD5300 and ESD5500 Series
  • ELECTRICAL ACTUATORS – 3932H: AXX120, AXX175, AXX180, ACB2001, AXX225 and AXX275 Series

We are proud of all our certifications.

Application of the Month: GAC ACB2001 Actuator Offers Two Generator Solutions in Two Weeks

Sistemas de Energía Sociedad Anónima (S.E.S.A.), a distributor for GAC in Venezuela and Panama, recently installed our powerhouse ACB2001 actuator on two generator solutions in as many weeks. 

In each job they combined the GAC ESD5330 controller and an ACB2001 actuator to first support a 12V149T Detroit Diesel engine and then a 16V71 Detroit Diesel, each part of a genset solution. By fabricating custom brackets for each actuator, mounting on the engine went very smoothly.

Both jobs provided outstanding performance and very happy customers. Way to go Hernan Rendon and the team at S.E.S.A.!

The 16V71 drives a 400 KW, 480 VAC, 60 HZ standby generator.
The 16V71 drives a 400 KW, 480 VAC, 60 HZ standby generator.
12V149T The 12V149T drives a 970 KW, 480 VAC, 60 HZ standby generator.
The 12V149T drives a 970 KW, 480 VAC, 60 HZ standby generator.
Hernan Rendon, director of Sistemas de Energia S.A.
Hernan Rendon, director of Sistemas de Energia S.A.
ACB2001_

Product of the Month: GAC ACB2001 Heavy-Duty Actuator

GAC’s ACB2001 actuator provides 12 lb-ft [16.3 N∙m] of torque. It delivers heavy-duty rotary output at 24 V in a linear torque proportional electric servo actuator design to support mechanical fuel system control.

Paired with our ESD5300 Series speed control unit, this actuator provides up to 35 degrees of rotation.

Internal springs provide fail-safe operation by forcing the actuator to the fuel shut off position when the actuator is de-energized. Since the design has no sliding parts and is totally sealed, its reliability is outstanding, and no maintenance is necessary. The ACB2001 has proven its worth in supporting large block pumps, dual medium carburetors and many large-size carburetors.

More details:

  • Available torque max 12 lb-ft [16.3 N∙m]
  • Maximum angular travel of shaft 35 ° ±1 ° CW/CCW
  • Rapid response to transient conditions when used with ESD53X0 Controller
  • Universal design allowing for multiple mounting positions
  • High-performance anti-corrosive grease (Lubriplate SYNEME HD-2 ™)
  • Internal return spring
  • Heavy-duty bearings (ABC2001-HP)
  • Lever and vibration dampeners included
  • Easy installation
Diagram

Use This to Replace That

GAC offers replacements to many other manufacturers’ products. Our distributors often say they are better than the originals. Replacement options for many other actuators are detailed in GACs Cross Reference Guide.  For help and details, contact your local distributor or technical support at GAC.

TO REPLACEWE RECOMMEND
Woodward UG8Woodward EG-3P on a Caterpillar G398-V12 with 2 throttle bodiesWW 2301A governor with a A8240-449 actuator on a Detroit Diesel 16V92  ACB2001 paired with an ESD5330  

That was easy.

Check Out Our New Flipbook

Finding just the right part is easier than ever with our new electronic product flipbook! It puts our full product line right at your fingertips with links to images and product listings. Find the product you want and click through to request a quote.

We’re happy to offer this convenient new way to help you get the GAC parts you need quickly and easily. Check it out today and let us know what you think—your feedback matters!

Is Your Product an Authentic GAC Part?

At GAC, we take pride in designing and manufacturing high quality products in the U.S.A. Our distributors also take pride in offering genuine GAC products. Unfortunately, the downside to creating such a product means many counterfeited GAC products exist, attempting to replicate the superior GAC design and performance.

At first glance, some counterfeits look like GAC products, but they certainly do not perform like them. Always purchase your parts from a Genuine GAC Distributor.  Below are two examples of counterfeit GAC products. Lately, we’ve seen some without the GAC name, but the product looks like ours. It is not. Stay safe and buy direct. Don’t risk your engine to save a few bucks.

Flipbook
Counterfeit

Application of the Month: Safety Through Control: EEG7000 and a ComAp Control Panel

The connections behind a central control panel ensure worker safety and just make life easier. That’s why our partners at ComAp Control LTD use the EEG7000 to support this ComAp ID-Lite Control Panel to keep this crane running safely and with the stability required by transportation and logistics company standards.

The control panel operates a hydraulic power pack that powers the transport crane and interfaces with a radio control system. The supporting EEG7000 governs the engine speed based on hydraulic power demands.

After engine startup, the crane’s hydraulic system prevents the crane from operating until the hydraulic fluid reaches a specified temperature. Once that temperature is reached, a lock-out timer releases the governor, which runs the engine at 1200 RPM to circulate the hydraulic fluid.

Once complete, the controller slows the engine to 650rpm and the radio control system allows the operator to select one of several functions from a handheld device, including:

  1. Engaging hydraulic legs for stability. This command increases engine speed until the legs are in place, then drops RPM back to idle.
  2. Operating the crane. This command increases engine speed to 2100 rpm while the control button is depressed, allowing the operator to move the crane. When the operator releases the control button, the engine initiates a 10-second delay, then returns to idle (650 rpm).

Products Of The Month:

GAC Governor Controller in Common Supporting Roles The ESD5500E Analog Controller and the EEG7000 Digital Enhanced Electronic Controller are our customers’ and partners’ most-used behind-the-scenes controllers. They offer solutions for every application and every engine, and are customizable to OEM needs. GAC speed controllers easily communicate with other manufacturers’ equipment, and digital technology allows for reproducible settings.

FEATURESESD5500E EEG7000
Signal TypeAnalogDigital
User InterfacePotentiometersUSB + PC+ Free software
Speed Range:
– Governor
– MPU
1.0 – 7.5 kHz Continuous
1 – 50 V RMS
100 Hz – 12 kHz
1 – 60 V RMS
Speed SettingsTrim pot,
5 kΩ resistive nominal
3 Fixed / Variable Speed,
0-5 V DC, 5 kΩ, or 4-20 mA Input
Actuator CurrentContinuous 7.0 A,
Peak 10.0 A
6A Continuous,
8 A Peak
HighlightsNo PC required,
Cummins EFC Capable Available
CAN J1939 TSC1 Support,
Mini-ECU Speed Output/Speed Sync.
Power:
– Supply
– Consumption
12 / 24 V DC
50 Ma continuous (no actuator)
12 / 24 V DC
100 mA (no actuator)
Setting Ranges:
– Isochronous
– Idle
– Droop
±0.25%
60% set speed / <1200 Hz
1 – 5 % regulation
±0.25%
Speed set to idle
0.1 – 25 % regulation
Capabilities of
Both Solutions
Gain, Stability, Speed Trim, Starting Fuel, Speed Ramp,
 Load Sharing/ Synchronizing, Black-smoke reduction
0-10 V DC AUX Input
Gain, Stability, Speed Trim, Starting Fuel, Speed Ramp,
 Load Sharing/ Synchronizing, Black-smoke reduction
0-10 V DC AUX Input

Getting Ready For Training

With our partners on the way from the African continent (shout-out to Trevor at Hagar Distribution in South Africa for organizing the visit), Steve G. makes a few finishing touches on our training setups.

More to come after the visit!

Growing in People and Equipment

GAC continued to grow this month, adding four new employees and two new interns—AND a new (to us) CNC machine.

This machine is dedicated to prototype needs allowing us to free up our other machines for partners and customer orders.

Where in The World

Arni and Jim had an incredible time immersing themselves in the latest innovations at the Modern Day Marine Show.

Our friends at Schweitzer Engineering Laboratories, Inc.,
showcased a perfect integration of Governors America Corp products in their generator solutions.

More travels next month!

Use This to Replace That

GAC offers replacements to many other manufacturers’ products. Easy to install, easy to tune. Set it and forget it with GAC!

REPLACE THIS

WITH A GENUINE GAC

A Woodward governor with a Bosch pump.
Engine: John Deere 6081 inline 6
Actuator: DC10502-12
Governor: 8270-1015

A governor for a Cat G398 V12 with two throttle bodies.
Engine: Caterpillar G398
Governor: EG-3P

A Woodward governor on a Kubota V2003T

Hawkeye Innovation Gains VOSB Certification

GAC sister company Hawkeye Innovation has been certified by the Veteran Small Business Certification Program (VetCert) at the Small Business Administration. This confirms the company’s eligibility to compete for set-aside contracting opportunities, as well as other benefits, as a Veteran-Owned Small Business (VOSB). Congratulations to Sean Collins and the team at Hawkeye! You can read more about it on their website.

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